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Diamond DA40 Aircraft Exhaust Power Flow Systems
Diamond Power Flow Aircraft Exhaust
Diamond Power Flow Aircraft Exhaust
 
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Please email [email protected] for pricing on Power Flow products. Prices fluctuate too frequently to remain current. Include registration number, model year of aircraft, and make/model of propeller currently installed.

The same exhaust system that is now standard on all Diamond DA40-XL/XLS series, is available to all MT propeller equipped DA40's and is now compatible with the new Hartzell 2-blade aluminum prop (7497) or composite propeller installed under STC SA02476CH-D. 2004-2008 DA40s with the 7495s propeller must change propellers in order to install the PFS exhaust. Power Flow is an authorized distributor of this propeller. The Power Flow exhaust is responsible for giving the Diamond DA40 XLS up to eight extra knots. You will immediately climb faster while increasing your cruise speed and service ceiling. Our tuned exhaust system is a significant improvement over the stock Diamond DA40 exhaust. It is a versatile, quality constructed, complete replacement of your entire exhaust system. You are in control. For more speed, use the extra power. For fuel savings, throttle back and fly your pre Power Flow airspeeds. For improved safety, the entire system is constructed from stainless steel and includes minimal structural welds in the cabin heat section.

The exhaust system easily installs in less than a day. Your original exhaust outlet in the cowling must be patched (requires additional time). The system can be installed by one of our dealers, by your local A&P, or you can fly your plane to us for a local install. Fly in with a standard Diamond DA40, fly out tuned for performance similar to the XL.

Visit
Blue Skies Aviation, a PowerFlow Systems Risk Free Guarantee Installation Center.


The installation manual can be found here:
Installation Manual



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Product Code: PFS-DIAMOND-DA40
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Features Information
 
Aero-TV examines aircraft Power Flow System
Features
  • Top speed capability improved by as much as 7 knots at 2,500 feet

  • Improved rate of climb - up to 15% improvement

  • Fuel savings at the same speeds - up to 1.2 GPH less

  • Improved engine efficiency

  • Cooler oil temperatures during climb - save fuel

  • Cooler cylinder head temperatures (CHT) in cruise at same speeds

  • Fully FAA STC'd tuned exhaust system manufactured under an FAA/PMA

  • Kit includes a complete 321 stainless steel exhaust system, i.e... 4 headers, cabin heat shroud, carburetor heat, extractor system, muffler, STC, instructions, and all necessary hardware for installation (nuts, No-blo gaskets, etc.)

  • New & improved design for Cabin heat exchanger

  • Installs in approximately 5 hours or less. Requires cowl patch (time will vary depending on patch option)

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